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VACUUM OIL FILTERATION

Our Vacuum Dehydration Oil Filtration Systems are recommended for use on the following applications:

1.Hydraulic oil

2.Turbine Lube Oils

3.Paper Machine Lube Oils

4.Gearbox Oils (ISO 150 to ISO 680)

5.Transformer Oils (Mineral Based)

6.Silicon Oils

7.Refrigerant Oils

8.Compressor Oils

The harmful effects of water and particulate contamination in hydraulic, lubrication & dielectric oils, By maintaining absolutely clean and dry oil, the life of critical wear components in rotational and hydraulic equipment can be significantly extended, minimizing equipment downtime, optimizing its efficiency, and maximizing profitability.

We design and build the most effective, reliable, and user-friendly vacuum dehydrators. Several design features enable our systems to consistently outperform all others, and our water-extraction rates are the best in the industry.

Remove free, emulsified, and dissolved water by vacuum distillation & mass transfer achieve overall water content as low as 5PPM

Low Vacuum Dehydration & Degasification -

Rotary Vacuum Pump –

Permanent Dispersion Media in Vacuum Tower High System View Windows Pulls deeper vacuum than conventional vacuum pumps, drastically increasing water extraction rates. Requires virtually no maintenance and requires low lubricating oil.

 

Permanent Dispersion Media in Vacuum Tower

 Maximizes water extraction rates, enables processing of oils very fast, and eliminates the need for frequent and costly coalesce element change-outs.

 

Efficiency Particulate Removal Element

For ease of operation and instant understanding of system performance and oil condition. Synthetic pleated micro glass filter media rated Beta(c)>1000 per ISO 16889 removes particles as small as 01 micron with 99.9% efficiency in multi-pass

 

System View Windows

For ease of operation and instant understanding of system performance and oil condition.

Rotary Vacuum Pump –

Permanent Dispersion Media in Vacuum Tower High System View Windows Pulls deeper vacuum than conventional vacuum pumps, drastically increasing water extraction rates. Requires virtually no maintenance and requires low lubricating oil.

 

Permanent Dispersion Media in Vacuum Tower

 Maximizes water extraction rates, enables processing of oils very fast, and eliminates the need for frequent and costly coalesce element change-outs.

 

Efficiency Particulate Removal Element

For ease of operation and instant understanding of system performance and oil condition. Synthetic pleated micro glass filter media rated Beta(c)>1000 per ISO 16889 removes particles as small as 01 micron with 99.9% efficiency in multi-pass

 

System View Windows

For ease of operation and instant understanding of system performance and oil condition.

VDOPS PURIFIES AND CONDITIONS  SYSTEM PRINCIPLES 

water content to as low The Low Vacuum Dehydration Oil Filtration System is designed to effectively remove free, emulsified, and dissolved water, particulate, and gaseous contamination from petroleum and synthetic based fluids. The water removal principle used is simple, reliable, and will dependably remove water well below the oil saturation point, even when tightly bound in an emulsion. The high

performance VDOPS removes 100% of free, emulsified and dissolved water, air, & gases is capable of reducing as 5 PPM, and can reduce particle counts to ISO 14/12/9 Cleanliness Levels.Common sources of water contamination are heat exchanger and seal leaks, condensation, inadequate reservoir covers, and temperature drops that lead todissolved water becoming free. Entrained and dissolved gases can cause foaming and lead to cavitations of pumps,produce higher fluid temperatures, and reduce systemresponse time.Particulate contamination can cause premature component failure and lower the system efficiency by increasing internal leakage in pumps, cylinders, and other components

Figure 1 below shows schematically the VDOPS
operation. A vacuum pump creates a vacuum and
suction pump draws fluid and pumped into the unit through a circulation heater, where the fluid
temperature is raised to roughly 55-60°C. oil pass through a high efficiency particulate-removal filter element rated c>1000 per Oil then flows through Permanent Dispersion Media located inside the vacuum
ISO 16889.
chamber. Oil flows through the pores of this media where it is exposed to vacuum 680m Hg. The boiling point of water is below 55°C fluid temperature at that vacuum, so water and dissolved gases are “boiled off” and the fluid is effectively dehydrated. An oil discharge pump removes the dehydrated oil fromthe bottom of the vacuum chamber and pumpsback into the reservoir. ​​

Figure 1 below shows schematically the VDOPS
operation. A vacuum pump creates a vacuum and
suction pump draws fluid and pumped into the unit through a circulation heater, where the fluid
temperature is raised to roughly 55-60°C. oil pass through a high efficiency particulate-removal filter element rated c>1000 per Oil then flows through Permanent Dispersion Media located inside the vacuum
ISO 16889.
chamber. Oil flows through the pores of this media where it is exposed to vacuum 680m Hg. The boiling point of water is below 55°C fluid temperature at that vacuum, so water and dissolved gases are “boiled off” and the fluid is effectively dehydrated. An oil discharge pump removes the dehydrated oil fromthe bottom of the vacuum chamber and pumpsback into the reservoir. ​​

© 2018 by Sri Satya Surya Engineering and Trading Services (P) Ltd.

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